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Temperature and Thermal Stress Distribution for Metal Mold in Squeeze Casting Process

K.H.Chang , G.C.Jang , C.H.Lee , S.H.Lee

材料科学技术(英)

In the squeeze casting process, loaded high pressure (over approximately 100 MPa) and high temperature influence the thermo-mechanical behavior and performance of the used metal mold. Therefore, to safely maintain the metal molds, the thermo-mechanical characteristics (temperature and thermal stress) of metal mold in the squeeze casting must be investigated. In this paper, temperature and thermal stress distribution of steel mold in squeeze casting process were investigated by using a three-dimensional non-steady heat conduction analysis and a three-dimensional thermal elastic-plastic analysis considering temperature-dependent thermophysical and mechanical properties of the steel mold.

关键词: Squeeze casting , null , null , null

Effect of Squeeze Cast Process Parameters on Fluidity of Hypereutectic Al-Si Alloy

Jong-Kyu Baek , Hae-Wook Kwon

材料科学技术(英)

The effects of processing variables on the fluidity of hypereutectic Al-Si alloy melt during squeeze casting were investigated. The maximum fluidity of Al-16.0%Si alloy during squeeze casting was obtained under the applied pressure of 30 MPa. The fluidity increased with superheat. The fluidity increased with silicon content in the range from 12.0% to 20.0%. That was decreased respectively by eutectic modification and primary silicon refinement.

关键词: Squeeze casting , null , null , null

AZ91 Magnesium Alloy/Porous Hydroxyapatite Composite for Potential Application in Bone Repair

Chen Bin , Yin Kai-Yang , Lu Tian-Feng , Sun Bing-Yi , Dong Qing , Zheng Jing-Xu , Lu Chen , Li Zhan-Chun

材料科学技术(英) doi:10.1016/j.jmst.2016.06.010

AZ91/HA composite was prepared by AZ91 magnesium alloy and porous HA using squeeze casting method. The microstructure and mechanical property of the AZ91/HA composite were studied. The results show that the molten AZ91 alloy completely infiltrated the preform without destroying the porous structure of the HA preform. The compressive strength of AZ91/HA composite increased significantly compared with that of the porous HA. The immersion test indicated that AZ91 alloy shows a lower corrosion resistance and is easier to be corroded in comparison with HA.

关键词: Biodegradable , Magnesium alloy , Porous HA , Composite , Squeeze casting

Effect of Applied Pressure on the Joining of Combustion Synthesized Ni3Al Intermetallics with Al Alloy

G.S.Cho , J.H.Yang , K.H.Choe , K.W.Lee , A.Ikenaga

材料科学技术(英)

We focused on the surface reinforcement of ligth weight casting alloys with Ni-Al intermetallic compounds by in-situ combustion reaction to improve the surface properties of non-ferrous casting components. In our previous works, green compact of elemental Ni and Al powders were reacted to form Ni3Al intermetallic compound by SHS (Self-propagating high temperature synthesis) reaction with the heat of molten Al alloy and simultaneously bonded with Al casting alloy. But some defects such as tiny cracks and porosities were remained in the reacted compact. So we applied pressure to prevent thermal cracks and fill up the pores with liquid Al alloy by squeeze casting process. The compressed Al alloy bonded with the Ni3Al intermetallic compound was sectioned and observed by optical microscopy and scanning electron microscopy (SEM). The stoichiometric compositions of the intermetallics formed around the bonded interface and in the reacted compact were identified by energy dispersive spectroscopy (EDS) and electron probe micro analysis (EPMA). Si rich layer was formed on the Al alloy side near the bonded interface by the sequential solidification of Al alloy. The porosities observed in the reacted Ni3Al compact were filled up with the liquid Al alloy. The Si particles from the molten Al alloy were detected in the pores of reacted Ni3Al intermetallic compact. The Al casting alloy and Ni3Al intermetallic compound were joined very soundly by applying pressure to the liquid Al alloy.

关键词: Joining , null , null , null , null

Microstructure and Mechanical Properties of Hyper-eutectic Al-Si Alloys Fabricated by Spray Casting

Min Ryou , Chul-Hyun Kim , Myung-Ho Kim

材料科学技术(英)

Microstructure and mechanical properties of hyper-eutectic Al-Si alloy fabricated by spray casting were investigated and then these results were compared with those by squeeze cast. The spray-cast specimen was found to have finer Si particles (~5 μm) compared to the squeeze-cast specimen (10–25 μm). The tensile strength and elongation of the spray-cast specimen are also higher than those of the squeeze cast one. It was considered that the increased mechanical properties of the spray-cast specimen were mainly due to finer size of the Si particles distributed in Al matrix.

关键词: Hyper-eutectic Al-Si alloy , null , null

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